Detroit series 60 in frame rebuild part 14 valve adjust, running overhead. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976. When you buy a detroit product, youre buying billions of miles of engineering excellence. Refer to the timing circle chart and note the cylinder number in parentheses, directly under the cylinder that just received the valve lash adjustment. Detroit dieselseries 60 diesel valve lash, jake brake. Size description crankcase breather 5101760 4 qty 24 valve seal part no. Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. The injector height is adjusted using the injector height gage, j 39697 ddec iiiiv or j 35637a ddec ii and i. Repeat the valve adjustment and fuel injector height adjustments procedures until all the valves and fuel injectors have been adjusted. The motor city is home to major automakers and major auto suppliers, and one major auto supplier that excels in building heavy duty diesel engines is detroit diesel. Procedure to set the valves and injectors and jake on 60 series 12.
Accurate adjustment of clearance between valve buttons, intake and exhaust valves is important if maximum performance and economy are to be obtained. Detroit series 60 valve adjustment 20082009 duration. Valve lash and injector height adjustment sequence 6. The height guage only works if you have orginal oem injectors. Detroit diesel series 60 engine service manual jacobs feeler gage, 0. Series 60 ddec iv programming service 1998 2002 series 60 ddec iv fuel mileage and horsepower programming and tuning common applications. N3 injector timing and adjusting valves diesel engine. Maximum lift is shown when the needle of the dial indicator stops rotating. We offer a huge inventory of detroit diesel parts and subassemblies. Check the engines option label on the valve cover for injector setting information. Detroit diesel engine egr delete services diesel spec. Discussion in freightliner forum started by berzerker, nov 30, 2014. Series 60 2002 engines are equipped with a new compact gear train assembly.
The injector height is adjusted using the injector height gage, j 39697 ddec iiiiv or j 35637a ddec ii and series 60 fuel return check valve. When i drive and apply normal throttle, or even just have cruise control on set at lets say 55mph. Never set the valves and injector of the same cylinder at the same time. To determine if the fuel supply valve is causing starting. Rotate the engine slowly once again with the 34inch breaker bar.
A step by step guide on how to run and overhead on a detroit 60 series engine. Valve overlash series 60 created on friday march 21, 2008 16. The egr valve, now located on the cool side of the engine, is new as well, at least for the series 60. Series 60 detroit diesel engines catalog page 89, valve train groups. Detroit forum valve overlash series 60 2830 on 20080321. Detroit 60 series valve ajustment proceger year 1999 xxxxx. Im setting the overhead on a 1999 series 60 detroit diesel, according to the valve cover the injector sets at 80. Detroit diesel series 60 engine fitzgerald glider kits. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control.
Hey all, i have this issue with my detroit series 60 14l. Category listings detroit valve overlash series 60 refresh thread title. Inline six diesel engine valve adjustment there is a way without having a manual to adjust the engine valves on any inline diesel engine because of the. Accurate adjustment of the clearance between the valve buttons and the intake and exhaust valves is important if maximum performance and economy are to be obtained intake and exhaust valve clearance are adjusted by an adjusting set screw and locknut located at the valve end of the rocker arm. Im setting the overhead on a 1999 series 60 detroit diesel. Setting valves on a diesel engine without a manual mechanics hub. M30153 detroit diesel 60 series crankshaft alignment tool j45947. Procedure to set the valves and injectors and jake on 60. Detroit diesel series 60 engines equipped with ddec iii or ddec iv electronic control systems are identified by a k in the sixth position of the model number. Chattahoochee tech diesel, injector height, detroit series 60. I know a guy who calculated his fuel mileage out to be around 6 mpg with a ddec iv series 60 12.
Ferrum tools detroit diesel 60 series engine rocker arm shaft 12mm 12pt 12 inch drive extra deep socket heavy duty oem alternative to j44706 superseded from j36003a. Pre1991 model engines use a nickelbased alloy which can be identified by a forged u on the combustion face. The p63c is the silent winner among drivers not just because its the most powerful, but also because of its low noise level. Tip of intake valve figure 4 intake valve adjustment 16. Valve train series 60 detroit diesel engines catalog page 89. M30156 detroit diesel 60 series camshaft lifting tool j46305. Online parts catalog for detroit diesel 60 series engines. How to set valves on 2007 freightliner with 60 series detroit. Loosen the locknut, and turn the adjusting set screw until the feeler gage produces an even smooth pull. Pacbrakes original 12 slave system provides a superior design that gives you not only high but. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987.
Detroit diesel, ddc, series 60 and the spinning arrows design are registered trademarks of detroit diesel corporation. See table valve clearance and injector height settings. Diy and save yourself some money and have a better running truck. Chattahoochee tech diesel, injector height, detroit series 60 msmith0426. Detroit diesel 60 egr series technician manual pdf. Valve adjustment procedure for the 14l detroit series, i am specifically working on a 2008 freightliner century. There is a amendment to the height setting in dd60 book which states setting the adjustment with it in full stroke pushing down on the injector, tighting till it bottoms out, torque to 35 inch pounds and backing off 34 turn. M30158 detroit diesel 60 series cylinder liner lifter tool j36398. Buy detroit diesel serise 60 14l turbocharger wastegate actuator egr valve. Valve spring compressor tool similar to otc 6684 rotunda 3031039 for camshaft, valve seal, compression of valve springs in 4. How to correctly solder a vertical copper pipe complete guide. P80c diesel emission valves, engine brakes and exhaust. They can also do the deletion of dpf def egr vgt on volvo, detroit, and cummins trucks which will enhance their truck even more. Good, used valve cover off of a detroit series 60 12.
Engine brakes designed for detroit diesel pacbrake. Detroit series 60 in frame rebuild part 14 valve adjust, running. Series 60 ddec iv programming service diesel control service. When it comes to vehicles and vehicle parts, detroit is the epicenter of it all in the united states. Im setting the overhead on a 1999 series 60 detroit diesel, according. The purpose of the check valve is to reduce the risk of fuel prime loss and fuel siphoning from the series 60 fuel supply valve. How to adjust a detroit fuel injector it still runs. Complete the adjustment of all four valves two intake, two exhaust for that cylinder before proceeding to step. Loosen the locknut, and turn the adjusting set screw until the feeler gage produces an even smooth pull between the valve stem and valve button. On engines equipped with a twopiece aluminum valve. Getting it right by using the intake valve overlap to start the procedure.
Identical to that used on the mbe 4000, it is noteworthy for its demonstrated reliability. Continue to rotate the engine until the the dial indicator shows no more upward lift. Loosen the locknut of the injector adjusting screw with a ratchet and socket. Two types of exhaust valves are used on series 60 engines. Camshaft timing, valve lash, injector height, and jake brake lash are all very important specifications that must be followed closely in order to optimize the performance and service life of any detroit diesel engine. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Adjust the valves and set the fuel injector heights as. When diesel engines need a valve adjustment allstate peterbilt. Series 60 injector height adjustment detroit diesel. Table 122a valve lash and injector height adjustment sequence notice. Accurate adjustment of clearance between valve buttons, intake and exhaust valves is important if maximum performance and economy are to be obtained likewise, injector height should be properly maintained to ensure efficient engine performance and extended valve and injector service life, an initial valve lash and injector height. How to do a valve lash on 60 series detroit answered by a verified technician. Tip of intake valve figure 1 intake valve adjustment 9. N3 injector timing and adjusting valves created on tuesday june 07, 2011 11.
Detroit series 60 in frame rebuild part 14 valve adjust. Series 60 valve and fuel injector height adjustment components. Wastegates free delivery possible on eligible purchases. Detroit diesel series 60 service manual pdf download.